Industry 4.0

Denmaur AI Empowerment

Recognising the potential for 4IR to support sustainable paper production, Denmaur will be undertaking an ambitious development review, with the aim of exploring the full benefits of 4IR technologies.

Historically, the packaging industry has lagged behind other industries in adopting new digital technologies - including traditional AI and machine learning - but recently excitement has buildt around generative AI platforms, with their abiliity to work with messy data and more accessible and adoption-friendly user interfaces.

Great strides have already been taken with the deployment of intelligent Digital Twin Systems to continuously model and then refine mill production processes. Mathematical models are used on energy-reliant processes such as drying to perform system optimisations and reduce consumption.

Sustainability Initiatives

AI platforms can align mill operations with statutory sustainability principles, encouraging the selection of products with reduced environmental impact throughout their lifecycle, encompassing:

Sustainable forestry practices

Increased recycling content and post-consumer material use

Design for environmental consideration

Packaging weight reduction and renewable energy content

 

By integrating these guidelines into operations, mills can meet regulatory demands and enhance their sustainability initiatives. Ultimately, the key benefits of using this technology include:

 

Energy Conservation

AI-powered tools monitor energy consumption patterns and suggest adjustments to minimize usage without sacrificing output

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Emission Reductions

By optimizing chemical usage and production processes, AI helps mills significantly cut greenhouse gas and carbon emissions.

 

Resource Optimization

AI predicts the precise amounts of raw materials and chemicals needed, reducing overuse and waste.

 

Water Efficiency

Through advanced monitoring, AI ensures sustainable water management practices, contributing to reduced water waste and enhanced environmental responsibility. These systems can also be used for wastewater treatment, providing an end-to-end solution across the papermaking ecosystem.

As government programs continue to shape sustainability initiatives for pulp and paper mills, understanding its principles will become increasingly essential. By integrating AI with these policies, mills can reduce their carbon footprint while maintaining environmentally compliant operations.

 

 

White Paper

Denmaur has produced a White Paper defining our strategy and outlining the incredible opportunities that can be realised by taking advantage of Fourth Industrial Revolution technologies. Available as a dpwnload from the link below: